2010 Orange Blood: A year on the trails

It’s not easy finding magazine reviews on the Orange Blood, It’s even harder finding long term tests, because of this i thought i would contribute my own words on the Blood as its true that rider reviews are few and far between on this bike. 
The accompanying paragraph Orange mustard up to explain their bike the Blood was nearly as mind blowing as the Blood itself. “A tight handling trail whippet which performs beyond its image”. Don’t read between the lines on Orange’s accurate description. It was all in the sentence. Click here for the Orange bikes account on the Blood. Its a long post so get comfy.

nick chapple orange blood

Blood on the trail:   

I havn’t got the space or time to write massive amounts on all the locations we went on for this post. Yes this post is about the bike but without mentioning the locations  & trails i feel it would have left the post in my eyes a little flat and two dimensional. So, I’m adding in a bit of descriptive background info to help paint a better picture of what we got up to and where.

Trail Summary 

Chamonix Valley. France
Molini di Triora. Italy
Finale Ligure and Calizzano. Italy
Livigno Bike Park. Italy
Lenzerheide. Switzerland
Albstadt Bikepark. Germany
Bad Wildbad. Germany
Martinsberg. Rottenberg am Neckar. Germany.
Schönbuch. HW5. Germany. 

Chamonix Valley. France

I’ve ticked off  many a trails in the Chamonix Valley over the 7 summers and as time went by the trails got bigger and more demanding. Some trails stand out more than others and the ride below was one of the crew’s valley secret favorite.

The epic starts at Charamillon Mid station Le Tour. From here it takes the climbing winter cat-track up to the Col de Balme Refuge hut and then onto the winding trail around the left side of the Tete de Balme before veering off right to Switzerland on the high traverse which eventually drops down into the village of Trient in Switzerland.
I have no worries keeping this entwined trail a secret as the correct path dropping to Trient is hard to find and when your in you have to be committed to ride it to the bottom, its tough riding, a natural alpine vertical trail to chomp through, A steep technical descent that will keep you hard pressed till the very bottom.
From here it’s a spin over the Swiss / French boarder back via the Col de Montet and arriving back at my cabin in Trelechamp for a cup of tea rounding off a 3.30hr epic.
It’s worth mentioning the Mid station Charamillon spin down the Col des Posettes switch back or onto the techie switch back ridge entering out onto my old garden in Trelechamp is Orange Blood country.

Molini di Triora, Italy

Nestled in the region of Liguria behind Sanremo,15km off the Alpes- Maritimes French /Italian boarder lies one of the best kept natural freeride spots in Europe Molini di Triora. It’s an under-developed, pure biking Mecca with friendly locals and an uplift service that puts neighbouring Finale to shame.
Sadly no campsite was found so a spot of low key roadside camping was in order. Not many places left in Europe where the Police wave every morning past our foreign plate campers with bikes and kit chained to them.
Thanks to our guide Ray who in his former life must have been French resistance as he knew every goat track in the area and Mark at www.molinifreeride.com It will be an annual visit for years to come. Also have to say thanks to Dirt magazine for the excellent issue on Molini. 
Morning warm up sessions was a quick pedal up the road to Corte Molini to hit this years Super Enduro circuit. I’ve listed a few of the runs we rode below. Web search them and you will find plenty of them made into mini movies.

Fantasy (red), Fantasy2 (blue), Berlinda 1, 2 (black), Caravan 1 (blue), Caravan 2 (Black), Agrifolia (Black), Terre Rosse (Black)
Magic Roundabout (red) and it continues……. to the double black runs of Oranges, Face Plant, Peos Run…an on and on.

Then it was onto.

Finale Ligure and Calizzano, Italy

Morning sessions on the Finale Ligure Super Enduro 24hr race track then into late afternoon map reading and pining the famous singletrack routes and trails in the area. Hot and sandy and only May.


Lenzerheide, Switzerland

The terrain is massive and the riding is endless but the one to write about was the 616 Ticket to Ride. Was marked as a red route 47km. We easily pushed this to a 60km ride with some extra loops we added to the route. Some massive all mountain runs in a remote spectacular setting.  Click here for route detail. Bloody freezing, snow at lake level, visibility poor to say the least. Proper alpine conditions. GPS Map details

Livigno Bike Park, Italy

Hans ‘No Way’ Rey mountain bike legend, freeride pioneer and testimonial for Livigno designed & crafted this endless flowing bike park. Not only was it amazing time out from the natural terrain I’m use to but it added another side to mountain biking i was keen to experience and the blood was the core to modernize my bike skills. Click here  for bikepark details
The Blood and I clicked, bonded or what ever else you wanna call it when you &  your bike unite.
After the Lenzerheide & Livingno trip it was inevitable the bike and i wanted a coil shock. Read in results below on why.
Thanks to Gabi & Tobi for a good trip.

Albstadt Bikepark, Germany

Became my weekend homeruns this year.
Nordschleife, The mini DH, Castle Trail run.
Stoney, Rock gardens, Tree roots, Berms, Jumps, Drop offs, Pumps,  Rollers set in a continuously damp environment at times and other times muddy as hell. Generally hard going for me in the beginning but i stuck with it. The Blood lapped it up, it wanted more and more. This is where the Blood wanted to be. I made the mistake of reading between the lines on Orange’s text and thought it could be tamed for XC….Why ever i wanted that.
Albstadt was perfect for the repetitive training i needed. 20 laps a Saturday riding out this heavy, stoney & muddy terrain.

Martinsberg home trail, Germany

We put together a great mixed singletrack, spinning cat track routes with including various figure of 8 loops which could be added to the route depending on the mood from steep ridge runs to continuous slashing switch backs and hard pressing rock gardens.
Route times 1-3hrs.

HW5 Schönbuch, Germany

Loops can vary from 18-60km runs. Would’nt put them down as to technically demanding but to keep up with the Local Haico race team on this natural terrain is a new experience to say the least. Fuck they’re fast.  – Singletrack Flattish Endurance spin session is sadly not the country for the blood to excel on. An Orange ST-4 would be blisteringly fast on these sprint run. 


hope tech brakes


Specs:

2010 Orange Blood. 15 inch frame. Polished, Maxle Swingarm.

Wheel set. Hubs: Hope Pro 2 Green. Rims: Mavic EX721. Spokes: DT swiss Competition S/S Black. Rear Cassette: Saint/SLX 9 Speed HG80 11-28
Suspension. Front: 2010 Fox Float  160mm RC2 FIT 20QR. Rear: 2010 Fox RP23. 2011 changed. Fox Van RC 190x50mm.
Brakes. Front: Hope M4 Green. Rear:  Hope M4. Disks: Hope saw disk rotors. 203mm Front, 183mm Rear Green.Mounts:  mount adaptor Green
Drive Train. R Mech: Shimano Saint. Chainset: Shimano Saint Single. 36T 170 mm. crank arms. Chainguard: 2010 Gamut P40. 2011 Sunline V1 Travel guide. Shifter: Shimano Saint. Chain: Shimano HG93
Control. Bars: 2010 Sunline V1. 711’s,19mm riser. 2011. V1. 745mm 19mm riser. Grips: Sunline lock-on. Stem: Sunline V1 DH. Pedals: Sunline V1 platforms. Headset: Hope Conventional. Seat post: Sunline V1. Seat clamp: Hope. Seat: SDG Bel air
Tires. Front: Maxxis minions 2.35 (2.5 2011) 42a. Dual Ply. Rear: Maxxis minion 2.35 (2.5 2011) 42a. Dual ply. Tubes: Maxxis DH tubes.

Click here  Bloods Geometry specs. (Orange mountain bikes website)

Frame:

For me It’s not only years of fine tuning, perfecting geometries, stunning weld details and legendary metal folds that makes an Orange what it is but the legacy of what they have already achieved and left behind that still comes through strong in their models still to come. They are wonderful raw pieces of engineering that have come from totally different approach than that of the mass bikes market and the Blood is another true example of this. A smooth as silk rear progressive suspension offering quality over quantity and simply just getting on with the job in classic Orange fashion without being loud and making a song and dance about how bloody efficient it really is.
You dont configure a front end like that to be opting for a 140mm build.
I should have known that a bullet proof welded up slack head angle like that and a bottom bracket just high enough not to be dragging on the floor was never gonna allow me to be contempt using it for XC .


The Bloods stunning weld details.

Components: 

I didn’t purchase the Blood new hence the full Hope Team Rider Green componentry and the raw aluminum polished frame. Stunning aint she!
Few changes through the year. Bars went wider from 711 to 745. I always felt my hands were right on the edge of the 711′s. Individual alterations to fine tune the comfort of the ride.
On a few trips away i ran a Shimano SLX triple crank up front with an XT front mech. It ran smoother than the single. Read Results.
XC Spinning sessions i would swap for single ply Maxxis High Rollers and a lighter inner tube. This would just help the bike roll a little better even though this bike was never set up for XC trails or trail centers with its 36T single ring up front.
Saying that the original owner would pedal all day on a 36T single.
The Hope Tech M4 set up is faultless. Brake reach easy to adjust and set. Endless power and never any fade from the twin pot calipers.
Calipers are slot adjustable to the mounts offering plenty of caliper to floating disk alignment. Build quality 10/10.
I did have a few issues but it wasn’t the brakes fault. Read Results below.

The Fox Float 160mm RC2 FIT 20QR were made for this bike. Individually the frame and forks are both impressive. United they are amazingly balanced, smooth, seamless for a perfectly weighted front end.



Fox Van RC 190 x 50mm

Blood results:

Frame:

No quarrels what so ever with the front end, I melted into the front straight away.  Like my notes early quoted I found the Fox 160mm forks integrated perfectly into the old Bloods burly head angle and anything less we would have all frowned upon.
The 2010 model also had a 66º head angle that was slightly slacker than the head angle of 67º on the 2011 model, which also offered 140mm Fox 32’s and a triple that many reviews suggested “This does not suit it at all”.
Perhaps it was just a tamed model aimed at the groomed trail centres and offered a slightly less aggressive model for being able to spend longer time in the saddle.

So, Geometry dimensions for me were spot on. I followed the trend recommendation and went for the 15 inch frame. I’m 5ft10 (178cm) and 11 stone (70kg) everything felt comfortable like Oranges always do.

With the saddle set high never did the short DH stem, Wide bars and flat pedals moan about climbing. No reach over problems, No back, Wrist or Neck aches. All seemed at first a bit “Normal”.
Calling the bike schizophrenic may sounds a bit harsh as that’s the last thing I’m trying to say, but when you drop the seat from high position All mountain XC mode into “Going Down” mode it breaks out of being a well behaved and actually somewhat boring stiff ride into a fuckin hooligan. Sorry like, there was no other way I could explain it. It comes as bit of a shock and totally out of character to what you would expect after you have just been climbing with it for half an hour.

Cable routing:

More cable routing than you can shake at stick at and little fixing points everywhere to keep cables and brake lines tight and well managed to the frame. Well that seemed to be the idea anyway. Sadly under the top tube we had to clip away all the cable ties holding the lines tight in place. The Reason. The ROCKR-Link under compression would kink the lines. During the year the rear mech cable wore the plastic outer sheet to the metal.

Ok so not a major problem. The big problem was the brake line kinking whilst the link was under compression. The rear Hope brake would go from seriously powerful to weak sponge depending on the shocks compression.

To over come this problem we firstly attempted to keep the line fixed tight with cable ties and add a splint where it was kinking. Not pretty but it worked for a while. Eventually the kink wore through. Next attempt seems to be working. We had to add a hoop in the the brake line. Now when the suspension is under its maximum compression it will use the excess hoop length and prevents the kink and keeps the fluid at a similar pressure. Its not pretty but it works.

Suspension:

The backend on the other hand was a chore to work out.
Picking the bike up it feels rear heavy and over built but once into the ride it feels short, responsive and makes light work out of big problems. It really is snappy and keeps up with the big boys like the magazines say.
I felt the rear Fox RP23 was continuously shooting through its suspension curve. We played around with what was voted the best rear shock on the planet for freaking months and never got it set right. I ran the Fox RP23 constantly with ProPedal keeping it lively but consistently tight. Clicking it off ProPedal and the shock became way to soft, would fall through its suspension curves and sag would drop 50% after long session. Obvious signs of something wrong!

Like other Forum reviews i read  the Fox RP23 from the beginning had this Sucking and Squelch sound under compression. 

On one big mountain ride we dropped into an hour rutted stony old mountain sheep path, with still half the vertical to ride the vibration and shock going through the frame became unbearable and almost impossible to keep the thing in a straight line. The rear shock had completely emptied its air chamber. After correctly pressurising the chamber it was mind blowing the difference of how buttery smooth the progressive linkage was and the fault was obviously coming from the shock.
Two positive things came out that moment. The RP23 was the problem and this bike needed a coil shock.
Of coarse I would have loved a CCDB but there was a price tag. If  the bike had been a single pivot I would have waited  for a CCDB. Anyway the UK Company TF Tuning offered me a great price on a tuned Fox RC Van. There’s nothing more to say.
It completely changed the bike overnight. Today it never shoots through its travel and feels like the rear progressive suspension is balanced to the front 160mm Fox Floats. It’s now easier to feel the stiffness of the rear swing, if it wasn’t stiff enough it’s held there with maxle axle. Its how invisible the rear end feels which impressed me most after spending so much time riding single pivots (which i still love)

Today the bike is purely in the park and I really cant envision changing the Bloods build for any other purpose. 


Maxle axles & Drive Trains:

Apparently maxle axles transfers more force through to the swing arm & rear mech hangers. Makes perfect sense with the Blood as the maxle axle passes through the hanger.
Of Course these things (mech hangers) go at the best times. 20 minutes into a run off the 2865m Lenzerheide peak shear force popped the hangers screws out of the frame. Luckily in my emergency tin i carried spares. 2 days later at Livingno Bikepark in did it again. This time it took the rear mech / chain completely away from the back wheel. No one seems to know why this happens. Some mention maxle axles others mentioned the rear saint mech.
I contacted Orange and the hanger was replaced (free of charge) and delivered in one day to Germany. Quality follow-up customer service I have to say.
Maybe it was just a faulty part, who knows.  Since the new one’s fitted, loc-tightened in it hasn’t budged after many sessions in the park.
When in Finale I ran a SLX triple crank, XT rear mech, XT front mech and XT Shifters. The set-up was slick and never dropped on me one. Ok, Obviously not as tight as the Saint set up and at times you cant help thinking ouch when you hear the big ring catching and bashing through a narrow unavoidable rock section.
However I have endless on going problem with the Saint crank, Saint rear mech & Shifter with chainsuck/derailment. When In the park it refuses to keep the chain on the ring for a full day. I had inspected the chain ring for signs of impacted teeth or bent and lubrication was good.
Firstly was a Gamut P20 bash ring & chain guide, then onto a Sunline and now onto an E thirteen and 32T sixpack racing chain ring. This is an on going component issue and will take time to find the perfect set up.


Recommendations:

Singletrackworld Forum mini review: Click here
Dirt Magazine review: Click here 
MTB review: Click here

Endnotes:

I’ve been a big fan of Orange bikes since back in the day of 1995 when I first set my eyes on the Clockwork Orange but unless your UK based its not an easy task to get to try one out and be hooked, so I guess I feel lucky I ride Orange without having to return to the UK to test and buy.

In Germany the guys ask. Nick, why do you always ride Orange Bikes, is it because they’re British?
Nope. It’s firstly because Orange Bikes fit me like a glove, secondly they have a “Philosophy” I believe in and thirdly they’re simply beautiful. There’s not one uncomfortable line, angle, detail to overcome with an Orange. From the moment you put your leg over the saddle you realise nothing feels foreign and everything feels familiar.
I personally love the fact orange stick with their design principle and don’t follow the trend of hydra forming all of the parts so they can throw out as many bikes as possible as quick as they can from some giant factory in Taiwan.

I stand by Oranges Philosophy and can relate to a company keeping production local and a product that comes from under one roof and helps support local employment and a prides itself on its products competing against the big players out in the world.


Bottom line:

It was a sad moment when I checked in on the Orange website and sore they dropped the Blood without a mention. Gob smacked I wrote on Oranges facebook wall. It was a warming reply. It went something like;
It wasn’t axed. Its blood line keeps going and flows into what is today a XC single track winner the ST4 and you can be sure that wasn’t the end of linkage and Orange progressive suspension days. There’s plenty more to come from the Strange developers and if you’re lucky enough to own a Blood you have a very special bike.

Orange must have had good reasons to halt production of the Blood. Who knows. Maybe it was not as favourable as other models and fell short on its production quota. Orange had their 160mm travel market well covered with the successful Alpine 160 and Five AM. 
Is this why in 2011 the Blood was made available in the 140mm travel market which seemed strange to down grade this burly frame but where else could it fit in as the 180mm Patriot was reborn and slotted in its place one step higher.


 I just don’t think that this is a bike you can categories and file away into your 120, 140, 160, 180, 200mm allocated, selected and available draw space.
The Blood stood alone. It refused to be stereotyped into some draw, after all It rewrote the book on what a 127mm suspension should be allowed to do.
So instead it sat around on top of a cupboard for a while until the new Blood line ST-4 was born. Look how the reviews came flooding in. Another award winning Orange because it could get easily categorised. It is good to see the knowledge of the Blood line flowing into the ST-4 but sad all the same this world has no space for free spirits to wonder.

The Blood was a natural born all-round athlete. Just like a school report would write; It struggled to differentiate the boarders between the playground and classroom. It’s personality was that of a handsome educated rogue with plenty of charm.

So to all you Blood owners out there, we all own a part of proud Orange Bike History.


2002 Orange Patriot: Old Timer Test

I’m gonna add a few leisure posts here every year now as I feel its an important part of my life and a big influence on my work. So before i get my head back into zero energy balanced housing here’s a post on my old noble steed i dusted off and brought back to life.



What can I write about the Orange Patriot that hasn’t already been written?

It was a raw, brutal looking engineered masterpiece that was to become the platform for many single pivot designs to follow.
The Patriot had a personality to match its looks: Solid as a rock, a noble steed and a true friend, Yep it was easy to say the Patriot was a pure icon and a true legend.
If you love old motorbikes like I do then you’re understand where I’m coming from. This is the Z900 Kawasaki of the mountain bike world.

So who sold their old Patriots and wished they had hung on to them?

Well I guess when I blew the dust of mine last year I was instantly thrown back to the glory days of epic secret stash singletrack sessions with mates in the Chamonix Valley.
Rebuilding the Patriot was never about seeing if I could get it to out perform today’s bike, if I wanted to that I would have just gone an bought an Orange Five or Alpine, this was just more about customizing a legend, like we did as kids. We took stock old classic motorbikes and made them individual.
I didn’t want the nostalgia to just fade away so I guess thats why i decided to restore it back to its glory days with the latest tech you find with today’s components, nothing wrong with that is there?

2002 Orange Patriot

Wheel set

Hubs: Hope Pro 2 Disc Front 15mm / Rear. Rims: Mavic XM719 Disc. Spokes: DT swiss. Rear Cassette: Shimano Saint/SLX 9 Speed HG80 11-32

Suspension

Front:2010 RockShox Revelation. 150mm Dual air.20mm maxleLite. Rear:2010 Fox RP23. 190x50mm Re-tuned 2010 orange blood

Brakes

Front:Hope Tech X2’s. Rear: Hope Tech X2’s. Disks: Hope saw disk rotors. 183mm Front, 160mm Rear.

Drive Train

F Mech: Shimano XT M771. R Mech: Shimano XT Shadow. Chainset: Shimano SLX. Triple M660 22-32-44 170mm. Shifters: Shimano XT. Chain: Shimano HG93.

Control

Bars: Sunline Handlebars V1. 711mm – 19mm riser. Grips: Sunline lock-on.  Stem: NC-17 pro signature. Pedals: Crank Brothers Flats. 5050 X. Headset: Cane-Creek S-1. Seat Post: Orange. Seat: WTB Rocket V

Tyres

Winter:Maxxis high roller XC. 2.1’s. Front / Rear. 70a. It’s taken a few runs to trust the width again but now feel the patriot, dives in quicker, is much faster rolling, no drag. Summer: Maxxis Minion 2.35 Front 60a.(single ply), Maxxis high roller 2.35 Rear 60a. (single ply) Tubes: Summer: Maxxis DH tubes Winter: Maxxis welter weight


Size M. Re-spayed Mandarin Orange by Orange Bikes.

The Original Patriot 2002.

Some are laughable, some are true and some of the downs are the reasons why I still adore single pivot. I actually like a bit of Pedal kick back, make’s me feel the bike and I are in tune together, one thing’s for sure though that Rockshox Sid Air was bloody dreadful.

Even back then the Patriot felt like someone had rolled out the red carpet down the mountain. It was well nimble in the tight techie switchback stuff and moved mentally fast through the chiselled out alpine routes.
Yep, hardtails had their advantages but I was now hooked on rear suspension and was blown away by the balance and simple pure line of the Patriot. 

A few positive remarks (Comments taken from various on-line forums)

Single pivot workhorse with nothing to go wrong, they just keep working
Aluminium Lite Beam 2 Box frame enhanced lateral pivot rigidity
Extremely strong and had a very predictable spring curve
The Patriot had it’s own style and technology
A super stiff, hand built Halifax beauty

Up’s and down’s of the original 2002 (Comments taken from various on-line forums)

I’ve read them all but these are some of the best:

Orange’s Creak
Noisy frame when stones hit
Stickers / Graphics not the best
Bad Brake-squat Thank for putting me right on the correct technical term Luc.
Every fault of single pivot design
Pedal bob
Pedal kickback
Bean Can construction
A Boutique brand

orange patriot

orange patriot

Orange’s creak and stone’s ting against the frame, brilliant!

 

Out on the trail with the 2010 Patriot.

I had to find a trail I could ride a hundred times to record accurate comparisons.
In other words it takes me a long time to feel how these things work and it’s obvious I’m no pro rider but just a happy enthusiast.
The main difference now than before was that I live in Southern Germany and not the Alps so I needed to find a good test trail. The locals pointed me to a flowing singletrack that twists and turns continuously for 19km. No major climbs and no major descents just a proper demanding pedalling style run to teach me how to pump the Patriot through the trail.

The trail definitely put both of us through our passes. It was something completely new for me, totally different to the years I spent in Chamonix grinding up hills in granny wheels trying every technique to prevent the back from loosing traction to dropping the seat and hanging on with white knuckles.
To be honest where I live now is perfect Orange ST-4 country so the newly put together Patriot was always going to struggle but there was a few surprises to be found with the old girl.

At the time I never realised how high the Patriots BB was. It was like sat on a barn gate for years but not realizing it until I jumped on my Orange Blood, which I guess is on the other end of the scale for BB heights.
After the Bloods Buttery smooth back end it took a little while getting back into the single pivot feeling. I started realising it would pedal through, around and over everything the Orange Blood would grind and bash its way through the same trail and I was having to think ahead to dial in every pedal stroke on the Blood. So the bottom line was that within a week on the Patriot i started to put in quicker times than the blood. My hopes the Blood was the all-rounder i was looking for had been cut down in flames and the old Patriot was back on flying form, which I’m really proud about. It also meant i could now concentrate on running the Blood solely for the purpose of gravity and to stop pretending i can make an XC bike out of it.  (click here to read further on the Blood)



Bottom line

Boom proof non-complicated single pivot frame teamed up with the plushest rear air suspension on the planet. The technology of the Fox RP23 eliminated all questionable 2002 problems leaving you to concentrate on the advantages of single pivot simplicity.

My Patriot weighs in at
Summer build 14.2kg 
winter build 13.6kg

Best component product: Hope Tech Product.

Endnotes

As a cool Visual Magazine test it would be great to put the 2011 Patriot up against the old 2002 Patriot as a classic head to head test. I think it would make a colourful read to show how the Orange Patriot has refined itself through the years.

But today I guess the 2002 Patriot Genetics would be better compared to as the Cousin of an Orange Five or the slack headed big brother Alpine 160 but nowhere near the new 2011 Orange Patriot. It just shows how far the Orange Patriot has come. 

Mine still creaks, but at least its an honest original Orange creak.
I’m being sarcastic in case you didnt get that, the Patriot doesn’t creak.

Thanks to 

Orange mountain bikes, The staff at Chainreactioncyles.com, Bike mailorder.de, Hope tech, Fox shocks, Rockshox, Shimano, Sunline, Mavic, Maxxis, Crank Brothers and any other product I used and forgot to mention.

Bike dreams & Dust Bikes

Alexander Ellsässer, my friend and great mechanic

Gabi Olpp for showing me the HW5

Rona, Mini & Zoe for putting up with Bike frames, spare parts and dad popping out for a spin up on the HW5

Riding photos: Rona. Bike Detail photos: Me.

Summer 2011

I’ve got so much catching up to do but!……….Make hay while the sun shines

Nick Chapple Bike Blog

You don’t have time with the Orange Blood to be riding up. She can do it and bloody well but this bike has turned me into a vertical park junky. I’m now forcing myself back into a bit of single tracking before i lose all the power in my legs from purely up lifting.

Its been fun but as Autumn and Winter draw in its time to put her away and get fit again riding singletrack.

The solar chimney

With the new Zero Energy House finally going in for planning meant that the hundreds of hours researching possible green technologies to incorporate into the design have been reviewed, researched, priced and filed. For one reason or another most technologies researched wont make it to the new house design but this one did. The solar chimney.

The use of a solar chimney may benefit natural ventilation and passive cooling strategies of the building and so helping reduce energy uses, CO2 emissions and pollution in general.
Introducing a solar chimney to our design benefits from the stack effect with natural cool air being pulled through the building, something that before was only thought possible in the West by means of Air-conditioning / Mechanical extracts.

With this design feature now in place does mean that the bulk of electricity we produce through our photovoltaic panels will contribute in reducing drastically the houses zero energy figures.

Anyway, came across this while i was researching solar chimneys. Here’s a Solar tower. Works on the same principals using the stack effect to create a constant flow of air so powerful it can spin turbines night and day.

Zero Energy House

The Zero Balance Energy House is finally off the drawing board and into planning.

Here’s a small taster before i get the complete design concept posted up.

How close can we currently get to producing Zero Energy Buildings (ZEB’s)?

Pretty close today, but at what cost. Certainly not feasible for the most of us thats for sure. But Zero Balancing figures through a calendar year could be becoming possible, Even a 60-80% reduction in your annual running cost would be impressive.

So I’m gonna find out how close we can get to a Zero Energy House and to what price it will cost.

Proposed South Elevation

Proposed Ground floor Plan showing Landscaping detail
Plenty on at the moment but fingers crossed the story will be posted soon

sheltering for natural disasters

Sheltering For Natural Disasters

I’ve been mulling over the idea of designing a refuge shelter for mountain bike excursions for sometime now, and the thought process behind that has led me to think about designing shelters where the need is greater – a basic survival shelter to be used in the conflict zones or in the aftermath of natural disasters.

Natural (and Man-Made) Disasters

Natural disasters have caused mass destruction in 2010 and continue into 2011 with floods, earthquakes, hurricanes, tornadoes and landslides all having the devastating effect of displacing hundreds of thousands of people. Survivors of such natural disasters need to be immediately relocated and protected from the elements in order that they can be treated for injuries and against diseases.

As well as natural disasters, hundreds of thousands of people around the world are displaced due to warfare and conflict with the consequent need for refugee camps and medical facilities.

It can take weeks, if not months for supplies to reach disaster struck areas. Humanitarian efforts must work quickly with relief organization in providing immediate responses for emergency medical needs and working emergency shelter solutions.

Temporary hospitals, back-up power supplies, clean water, temporary relief roads must all happen immediately to prevent any chances of health epidemic outbreaks including cholera, TB, malaria, dysentery and water contamination.

This time last year, I was in conversations to see if I had the right skills to help prepare, plan and work in a team to co-ordinate an instant relief camp for the Haiti earthquake. The task would have been to help with the immediate planning layout for sheltering thousands of displaced people. And although I had to ultimately pass up the opportunity, that didn’t mean I couldn’t contribute my own thoughts as to how a standard platform for a future emergency shelter would take shape.

Once the location, structuring and planning of a relief camp has been proposed it must have to work quickly under the guidance of set regulations and requirements for the relief camp to take shape. Only once a safe environment and shelter has been provided can medical facilities and relief aid agencies really get to work with helping the victims.

Quickly Getting Relief To The Stricken Areas

One of the most important aspects of planning a shelter design is weight. Air transport is critical when supplying disaster relief organizations to provide immediate emergency medical care and acceptable standards for shelter solutions.

Aid relief will be restricted by payload amounts, making transport of low-volume, low-weight cargo an attractive solution for the future in achieving vast quantities of medical and emergency supplies in one drop to disaster areas.

Designing Tomorrows Emergency Shelter

So for an emergency shelter to be successful it must provide the greatest strength with the least amount of weight; be cost effective and extremely quick and simple to erect on-site.

Earth’s hostile zoning from the Antarctica to the Sahara shows it creates diverse weather conditions, so the form of a design needs to be a universal shape providing adequate protection against whatever extreme conditions that can be thrown at it.

Geodesic structures make the greatest strength-to-weight ratios possible in a self-supporting shelter. The weight of these structures is distributed evenly throughout the series of triangles in the structure. They enclose the most amount of space with the least amount of material. Since they have less area to lose heat from, they’re also very energy efficient.

We can take this structural form and prepare its design to a flat sheet format. Three sheets clicked together would create small, individual sheltering but by simply adding further sheets in modular form, larger spaces for the use in temporary hospitals, storage facilities and relief aid offices could be built as and when required. One sheet fits all. Nothing complicated.

Geodesic History

The first modern geodesic dome was designed by Dr. Walter Bauersfeld in 1922. Richard Buckminster Fuller obtained his first patent for a geodesic dome in 1954.

Geodesic domes are an efficient way to make buildings. They are inexpensive, strong, easy to assemble, and easy to tear down. After domes are built, they can even be picked up and moved somewhere else. Domes make good temporary emergency shelters as well as long-term buildings. Perhaps some day they will be used in outer space, on other planets, or under the ocean.

If geodesic domes were made like automobiles and airplanes are made, on assembly lines in large numbers, almost everyone in the world today could afford to have a home.

If you want to try the flat pack paper dome click on the link below and print it out. You’d be surprised how simple it all is.

http://sci-toys.com/scitoys/scitoys/mathematics/dome/paper_dome/left_dome.gif

Materials For A Flat Pack Shelter.

Flat pack geodesic domes produced in mass numbers would dramatically drop the production price and we are talking hundreds of thousands at a time that would need to be manufactured. It would have the benefits of being able to supply thousands of temporary shelters in one air-drop due to the minimal weight factor and volume and because of the high performing shape it would be capable in withstand earth’s hostile environment wherever it was located.

Future Materials To Consider.

VIP Insulation

VIP is an insulation product that is five to 10 times thinner than conventional insulation materials used in building (e.g. polystyrene, polyurethane, glass or mineral wool) with the same heat transfer co-efficient (U-value). VIPs have been successfully implemented in buildings for several years.

I’ve been watching the progression of VIP insulation in buildings now for about six years. Obviously in the beginning it was a new technology and came with a high price tag but now costs are dropping and production prices are becoming more affordable. The biggest current problem with VIPs is if it gets punctured it loses its thermal properties. In the near future VIPs will be sandwiched in durable material to prevent this damage.

I’m sure with a little experimenting VIPs can be manufactured to take on the flat pack Geodesic shape with pressed seems creating the fold lines to take form of the dome. (See image 1).

Advantage is thermal performance to weight. What with dehydration being a major killer in the heat and Hypothermia a killer in the cold this life-saving material can offer cool spaces where need be and can reverse its usage by offering a warm thermal blanket in extreme cold environments.

Nano Solar Technology

This is another product I’ve been following for a while. Wafer thin solar cells, lightweight, bendable, easily interconnected and easily adjusted in size.

Not only does the company propose that the cell will be produced at 1/10th the cost of conventional silicon solar cells but they are also eight times more efficient than the traditional solar panels we are using today. Its produced by large barrel printers on foil (sheets)… with the way technology is advancing, we’re probably not that far away from being able to roll these panels out to the flat pack shape. Geodesic form could be used for the emergency shelters outer shell.

http://www.nanosolar.com/technology/technology-platform

As site planning prepares the relief camps these modular domes can be locally connected together in series so the domes become uniformly connected in accordance with the relief camp shelter layout and suddenly supplying a long-term power solutions once the world has forgotten about the disaster. We have to remember what might seem like inadequate power amounts to the west would be ample amounts to a relief camp.

Conclusion

Not that this should become a platform for how to green up low power demands for shantytowns but it does have to be seen that getting the effected disaster areas back on track takes longer than the expected and will offer the camp a consistent power source for its life span.

The world has to be honest and respect the fact the humanitarian relief camps are not going to vanish six months after they were erected.

These camps are going to become communities for years to come. You also can’t expect canvas and tarpaulin handouts to be the future for housing thousands of homeless families. The developed nations need to do more than just offer aid money in the beginning and then expect disaster victims to be living under plastic sheeting and cooking by kerosene for the next 10 years when the rest of the world forgets about them.

Although the idea might seem like an expensive solution today but tomorrow it could be the standard emergency survival shelter the world needs.

As Buckminster Fuller said, “If geodesic domes were made like automobiles and airplanes are made, on assembly lines in large numbers, almost everyone in the world today could afford to have a home.”

Words. Nick Chapple. Editor. Carlos Schtang.

Flat Pack House: Low Energy Style O

the_orient_chapple

Low energy house O

Published July 16th 2009. Updated 16th January 2011.

The concept: Is a flat pack style home. A 3mx3m modular layout, designed so the occupant can decide their own floor plan from 18m2 up to what ever m2 in a flat pack kit. Quantities for the chosen house type would be arranged and supplied from the warehouse and delivered in a simple kit, erected quickly and made water tight in a week ready for the chosen fixtures and fittings to complete the build.

I have currently produced two floor plans just as an example of what’s possible with the design. The illustrated project below is the first to come off the drawing board. The second was developed specifically for a narrow piece of land and on a tight budget. Due to strict planning restrictions with the low energy house at Martinsberg we were not free to run away with the design. It had to have a red-pitched roof, blend in with the surrounding, no more than 20% solar panels to the roof and restricted to a 50m2 floor plan. The new plans move away from the traditional three bedroom house style and offers the public an alternative  ”house” with minimal yearly running costs. I can only vouch for the the houses proposed performance figures here in Tubingen where summers reach +30 and winters can dip to -20,  so not the easiest of climate conditions to design for.

The Architecture: Simple and Minimal

The design is made-up of three squares encasing one another growing in size by the golden ratio.

The outer shell provides the shade and protects the main house from the harsh elements by means of 5m high rolling vertical Larch shutters that can be fully opened and closed to suit the changing seasons. The middle Square is the living accommodation spread over two floors, the inner square creates a protective calm and quiet courtyard helping to stabilize temperatures to the middle square and offering a semi-exposed area from the elements.

The Interior

The floor plan you will notice is nothing new. It’s a floor plan that has been used time and time again through history. I don’t particularly “do” standard internal walls and doors so the centre courtyard design naturally gave me that room-dividing feel I wanted without using traditional methods, but really the main reason for the courtyard is a ventilating advantage to the design. It not only helps the external winds to be easily pulled across the whole internal space but it also provides a cooling oasis in the summer for the building to be able to breath and for the occupants to be able to retire somewhere constantly cool. In the winter the house is designed so the low-lying sun can penetrate directly through the inner courtyard and providing an encased sheltered sunny winter garden behind glass.

The landscaping

It’s still on the drawing board. Well it is nearly finished; just don’t want to up load it. One major change I have done from what appeared in the Martinsberg project is to ditch the submersible log burning wooden hot tub for a more minimal Ofuro Japanese bath on the west terrace. Working on the details now of getting hot water from the solar tank to supply the Ofuro and external shower but its all just technical details to work out. Just need to transfer the garden-planting scheme over onto the computer as it’s all still in hand drawings.

nick chapple_model making

The Model

With the aid of the model I tested a wide array of potential ideas. As shown on the next pages the 170m2 version was designed to be around a centrepiece silver birch courtyard, not just for design purposes but an important role in the concepts passive design. The model was more useful than just visually seeing the project in a three dimensional proposal. It helped pick out concept errors, the movement of natural light around the building, general internal aesthetics, scales and proportions with the golden ratio, modular timber sizing, flat pack research and material quantities.

As shown in the photos I firstly prepared a cut list for the modular framework so I could assess material lengths and estimate transport quantities.

I use www.gaisma.com for sun plotting data. The model will represent these figures in real life showing the extent of the suns ability to penetrate deep into the concept during the winter months as well as displaying true shadow lines achieved so can we estimate the extent of the concepts summer shutter design.

Proposed_projectTechnical details

The next step on from living in a low energy house was to collect the18 months of recorded data and see what we could do to improve the performance figures. Better figures can easily be reached but at what extra cost. Unlike the first project the Orient Chapple is designed to be located on a flatter plot. Land price will increase but access, excavation, engineering, foundation design and split level wall construction costs will drop in price.

New topics I’m currently researching for the project include: Solar chimney, cooling centre stack, earth ramming, earth tubing, green roofs, solar tanks to tank-less water heater systems and under floor heating.

The tried and tested products already used on the low energy house will obviously be incorporated into the proposed technical brief.

Extensive (Sedum Carpet) Green Roof.

Due to the immense temperature gains with flat roofs we increased the existing 14cm high performing insulation by 2cm to help stabilise thermal time lapsing. We would split the roof design between a green roof style over the main house and sheet metal cladding to the concepts over hangs. This would reduce problems of over heating in summer to the main roof and still having a large enough surface area of roof to collect non-contaminated rainwater for the concepts rainwater harvesting storage requirements.

Passive south elevation

As the low energy house, Martinsberg had restrictions to the floor plan size it was not feasible to create a second layer glass wall. For this project Tri- fold doors will be located to create that needed summer heat / winter sink buffer passive design requires. It means the new house will take full use of passive design. This in return will account for the biggest saving for artificial heating/cooling to the concept idea.

Insulation

Push the roof and walls by 2cm with high performance insulation. I’m going to push up the North elevations insulation internally by 8cm mineral batt style to improve the acoustic value and to in-case the projects pipe work.

Suspended ground floor

Increasing the floors thermal mass by means of high performing insulation rather than standard stone wool between the joists and also upping the load-bearing insulation above the joist.

The heating system

I’ve been working out on what it seems like forever to configure the most cost effective way to heat and supply the new house plan.

So here’s the proposed system.

The same log burner will be incorporated into the design offering a centerpiece fireplace to the room while contributing its hot water along to the 900ltr solar tank. Increasing the hot-water solar system to accommodate 6 adults  so will increase the roofs solar heating panels up to 12m2, but how to heat the rest of the house? Under floor heating (wet system) supplied from the solar tank to three ground floor zones. Will work the same frame structure idea so the warm air is not trapped under the first floor but allows the heat flow up and through the building so no UFH to the first floor. My problem was, what happens if the system is over loaded in the winter and takes all the heat generated in the tank and starving the domestic hot water supply. A few years ago I researched into tank-less hot water systems that use a tiny amount of electric to heat water. As you know all the energy in heating water is from 0 – 9 Degrees. Heating water up from this figure uses very little electric. The proposed system will run its domestic hot water requirement firstly through the solar tank then run through the tank-less water heater achieving a constant supply of hot water. This means it will always have a chance to be pre-heated before going through the tank-less system. This will take the pressure of the solar tank leaving the bulk of the hot water for the under floor heating.

The final stage will be to add a 1.8kw Photovoltaic solar system on the green roof so to balance out the energy demands in winter, electric back to grid method. It would mean the energy used through the winter would balance out from the electric generated in the summer for the tank-less hot water running cost.

The photovoltaic system should equal out the electric demands used per annum but further research needs to be assessed to achieve realistic figures.

 

 

 

floor_plans

2010 in review

The stats helper monkeys at WordPress.com mulled over how this blog did in 2010, and here’s a high level summary of its overall blog health:

Healthy blog!

The Blog-Health-o-Meter™ reads This blog is doing awesome!.

Crunchy numbers

Featured image

A Boeing 747-400 passenger jet can hold 416 passengers. This blog was viewed about 3,400 times in 2010. That’s about 8 full 747s.

 

In 2010, there were 7 new posts, growing the total archive of this blog to 24 posts. There were 69 pictures uploaded, taking up a total of 19mb. That’s about 1 pictures per week.

The busiest day of the year was November 24th with 111 views. The most popular post that day was Flat Pack House: Low Energy Style i.

Where did they come from?

The top referring sites in 2010 were alphainventions.com, facebook.com, en.wordpress.com, twitter.com, and statistics.bestproceed.com.

Some visitors came searching, mostly for nick chapple, nickchapple, low energy house, pump track, and low energy houses.

Attractions in 2010

These are the posts and pages that got the most views in 2010.

1

Flat Pack House: Low Energy Style i August 2009

2

Low energy house, Germany July 2009

3

Autumn 2010 November 2010
1 Like on WordPress.com,

4

Low Energy Housing Article September 2009

5

Ecocity World Summit 2009: Istanbul December 2009